Precision Wire EDM Machining Service
XHYN provides first-class wire EDM machining services and is committed to providing customers with high quality complex-shaped machined parts. We excel in machining all conductive materials and easily cut a variety of hard special materials. We can generally achieve a machining accuracy of 0.005mm and a roughness of Ra 0.8 to produce parts with complex shapes, sharp corners and fine features. We have passed ISO 9001:2015, AS9100D and ISO 13485 certification.
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INTRODUCTION
High Quality Wire EDM Machining Services
XHYE specializes in precision wire EDM machining, providing customized services for you who require complex, tight-tolerance parts. We can machine all electrically conductive materials such as tool steel, stainless steel, alloy steel, carbon steel, aluminum alloys, copper alloys, titanium alloys, nickel alloys, tungsten and more.
With state-of-the-art machining equipment and machinists with excellent programming skills, we can achieve tight tolerances of 0.005mm and roughness of Ra 0.18. Whether you need a single part, a prototype, or mass production, we are able to manufacture parts to meet the exact specifications and requirements of your project and ensure a high level of quality and accuracy.
Our team works in depth with companies in a wide range of industries, making us the ideal choice for manufacturers of parts commonly used in aerospace, medical devices, mold making, automotive, electronics and more. We can produce parts with high precision and complex geometries such as: turbine blades, implants, micro parts, die casting mold parts, stamping die parts, engine components, and connectors. Choose cost-effective, high-precision, repeatable on-demand machining services, contact us today!
- Get a quote within 6 hours
- All conductive materials can be machined
- Complex, low volume parts with very tight tolerances
- Machining accuracy of +/- 0.005 mm possible
- No cutting forces, virtually burr-free
- Highly repeatable, no distortion
Variety of Materials for Wire Cut EDM
Choose from a wide range of materials for precise wire EDM machining solutions at XHYE.
Aluminum
Aluminum is a lightweight, ductile metal that is favored in 3 Axis CNC machining for its good strength-to-weight ratio, easy to machine, excellent thermal conductivity and corrosion resistance.
At DEK, we specialize in machining all types of aluminum, including 6061 and 7075, and our precision services ensure high-quality parts for industries such as automotive and aerospace, perfect for engine cylinder heads, lightweight aerospace parts, heat sinks and more.
Alloy
AL6061, AL6063, AL5083, AL5052, etc.
Alloy Steel
Alloy steel is a material that changes the properties of steel by adding alloying elements such as chromium, nickel and molybdenum. They have high fatigue strength, wear resistance, excellent machinability and impact resistance.
At XHYE, we specialize in machining all types of alloy steels, including 4130,4140 and 4340.Our high precision service ensures high quality parts for industries such as construction and automotive, ideal for steel brackets, wheel bearings, automotive engine parts and more.
Alloy
Alloy Steel 1215, 4130, 4140, 4340, 8620, A514, etc.
Dimension & Tolerance
| Standards | Metric Units |
|---|---|
| Macimum Part | 850 x 800 x 500 mm |
| Minimum Part | 4 x 4 x 4 mm |
| Minimum Feature Size | Φ 0.50 mm |
| Standard Tolerances | Metals: ISO 2768-f; Plastics: ISO 2768-m |
| Linear Dimension | +/- 0.02 mm |
| Hole Diameters (not reamed) | +/- 0.02 mm |
| Shaft Diameters | +/- 0.01 mm |
| Edge Condition | Note project requirement on drawings |
| Threads and Tapped Holes | 1.Standard size: Diameter: standard drill bit sizes; depth: 4×diameter 2.Maximum size: Diameter: Φ 1 mm; depth: 10×diameter 3.DEK can produce threads of any specification and size required by ourcustomers. |
| Text | 1. For plastic and soft materials: minimum width of 0.457 mm, depth of 0.3mm 2. For hard material: minimum width of 0.838 mm, depth of 0.3 mm 3. DEK can use CNC engraving or laser carving to create standard text based on customers’ requirements. |
| Lead Time | 8 business days for less than 50 parts |
Instant & Accurate Quotes
We don’t use online automated quotation tools, because it is very inaccurate. Online quote platforms rely solely on calculations based on cutting amounts and fixed coefficients, they fail to account for actual processing nuances, such as material deformation after heat treatment, tight tolerance requirements, grinding after heat treatment, etc. Consequently, automated price calculations can lead to inaccuracies, ultimately increasing your costs.
But you can rest assured at XHYE!
Our quotations are both cost-effective and accurate because we have a team of professional mechanical engineers who meticulously review each drawing. These engineers boast over 10 years of experience and possess deep expertise in programming, machine operation, post-processing, material properties, and more. Ensure you will get accurate quotes within 6 hours.
Production Capacity Guarantee
Advanced CNC Machine Shop
has a range of advanced equipment, including 3-axis, 5-axis CNC milling machines, high-speed turning centers and drilling machines, precision grinders, EDM machines, laser cutting machines, etc. These machines are controlled by the most advanced computer numerical control systems and are capable of high-precision and complex shape processing, ensuring that each part meets strict tolerances and surface finish. With these advanced equipment, we are able to efficiently produce high-quality parts that meet customer needs.
Quality Control
has a range of advanced equipment, including 3-axis, 5-axis CNC milling machines, high-speed turning centers and drilling machines, precision grinders, EDM machines, laser cutting machines, etc. These machines are controlled by the most advanced computer numerical control systems and are capable of high-precision and complex shape processing, ensuring that each part meets strict tolerances and surface finish. With these advanced equipment, we are able to efficiently produce high-quality parts that meet customer needs.
Professional Packaging
has a range of advanced equipment, including 3-axis, 5-axis CNC milling machines, high-speed turning centers and drilling machines, precision grinders, EDM machines, laser cutting machines, etc. These machines are controlled by the most advanced computer numerical control systems and are capable of high-precision and complex shape processing, ensuring that each part meets strict tolerances and surface finish. With these advanced equipment, we are able to efficiently produce high-quality parts that meet customer needs.
Global Shipping
has a range of advanced equipment, including 3-axis, 5-axis CNC milling machines, high-speed turning centers and drilling machines, precision grinders, EDM machines, laser cutting machines, etc. These machines are controlled by the most advanced computer numerical control systems and are capable of high-precision and complex shape processing, ensuring that each part meets strict tolerances and surface finish. With these advanced equipment, we are able to efficiently produce high-quality parts that meet customer needs.
